How to remove drive shaft from john deere gator turn steering wheel left for right side, right for left. pull strut out to remove axle from rotor/bearing. Pulled the hubs off very easily. Rsx 850I Belt Change Help. The chain drives the reduction shaft John Deere Gator Model Specific Discussions. The alternator is located next to the drive shaft. COM/THEMOWERMEDIC1https://www. 1) In order to replace the rubber boots on the drive shaft, I ended up removing the whole drive shaft from the Gator 2) To remove it - first unbolt the couplers at each end of the shaft (which attach the drive shaft to the differentials) 3) Next, unbolt the two bearings which support the drive shaft (easy one in the rear -- tougher one attached 2018 John Deere Gator XUV 825m S4 Exhaust Pipe Muffler Slip On Can Silencer; John Deere Gator 855D Transmission Shaft MIU801458; Caltric MIA12023 Starter for John Deere XUV550 XUV560 XUV560E / S4 Gator UTV; 2016 John Deere Gator Xuv 825i For Sale; Front Suspension Shock Absorber AM130448 for John Deere 4X2 6X4 TH TS TX Gator; Archives. It's one of those things difficult to explain but pretty easy once you see it. There is another bearing. If you need a John Deere Gator drive shaft boot replacement for your Mid-Size Gator Crossover, we can send you one. Come join the discussion about towing, PTO’s, reviews, attachments, modifications Hello, I have a 2009 XUV 850D that I am trying to replace the rear right axle shaft. Remove bolt from front drive shaft coupler (F) and slide coupler onto driveshaft. Brief content visible, double tap to read full content. As soon as you remove the assy from the shaft, they lose their alignment to each other and will not go back on the shaft. Refer to the service manual for detailed instructions. By chatting and providing personal info, you understand and agree to our Terms of John Deere Gator 825I, Just put on a new drive belt purchased. Disconnect connector (C) from neutral start switch. TX Machines: a. com and follow to find part numbers, diagrams, etc. Tried: jerking it in and out, pickle fork, various crow bars, pry bars, etc. The old air cooled VWs have a split boot kit available for $20-$30 & no need to even remove the shaft. This axle change is straight forward and this John deere xuv 825i gator utility vehicle service repair manual (tm107119) - Download as a PDF or view online for free. Look how clean this cart is, the engine and dump body are. Okay,i just looked with a flashlight. Removing the clutch does require a special tool. • Check 4WD front differential oil level. Drive shaft spline wear is not a topic I remember having been discussed in all the forums I’ve read. com/This video explains how to remove the rear axle on the John Deere 825i XUV. Gator RSX850i/RSX860i. Upon replacement of the CV shaft, no oil came out of the front differential when the shaft was removed. Jump to Latest 13K views you will need a punch and snap ring pliers to get the front drive shaft off to remove the clutch cover 4. How to disassemble a John Deere Kawasaki FD620D V-Twin Engine. I would recommend skippi Trying to replace the drivers side rear axle on my 620i. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Show Less TY6305 John Deere Clean and Cure Primer Cleans parts and speeds cure of sealant. Turning sharp on firm ground with 4WD engaged can snap a drive shaft. The John Deere XUV835E, XUV835M and XUV835R Gator Vehicles Technical Repair Manual contains detailed technical information on repair, servicing and maintenance procedures for these vehicles. insert large screwdriver between inner cv joint and dif housing and pry axle free. Shaft is in good condition. I have looked in many places. I am looking for some assistance on how to remove the drive shaft from my 825i 4x4 gator. Add to Cart. Something fast and easy that can be ready at a moments notice. Remove right angle drive and support it to avoid strain on If this is your first visit, be sure to check out the FAQ by clicking the link above. I used 2 number 1--small size that would fit arab feet--horseshoes placed under the steering wheel and arranged so the pressure from the 3 jaw puller would be equal and not cause the puller to be at an odd angle--pull straight up. The driven clutch is controlled by torque and belt tension. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Contact. Dealer replaced the shaft and boot, cost $1200. I'm not a professional, Shipped fast and arrived in good condition. 05 Trail HPX 4x4 Front left CV/Drive shaft removal, outer knucle removl? A, removal of the entire CV front left shaft. 2013 3320 with H165 Loader, Piranha tooth bar, 5' box blade, Forks, Greens-Machine 'thumb Reverse Power Flow: When shifted into reverse, the shift collar (P) engages the reverse drive sprocket (E), that transmits power through the reverse drive chain (D) to the reduction shaft (O). and torque of the engine and also increased speed. It's corroded or stuck beyond industrial tools that I have to remove it. Was just under mine and seems to be a lot of play in shaft going into clutch housing. in my humble opinion, why? To remove the inner retaining clip on the CV joint, I put the axle in a 1) In order to replace the rubber boots on the drive shaft, I ended up removing the whole drive shaft from the Gator 2) To remove it - first unbolt the couplers at each end of the shaft (which attach the drive shaft to the differentials) 3) Next, unbolt the two bearings which support the drive shaft (easy one in the rear -- tougher one attached 5) Once out -- pull really hard on the drive shaft to separate it from the swivel bearing coupler -- the stub end of each end of the intermediate drive shaft (the one on which the boots fit) is held into the swivel bearing by a retaining clip -- this clip will most likely be destroyed when you pull the shaft out of the swivel bearing coupler 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom 2007 620i drive shaft removal. Axle does not pull out of rear differential like some Gators. But that may be my only option. Read more. I have pics but haven't figured out how to post them. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! John deere xuv 825i gator utility vehicle service repair manual (tm107119) - Download as a PDF or view online for free. George of Buford . Use a three-jaw puller and an impact wrench, at low speed, to remove cam from shaft. Price-40% $415. I need to know if the drive shaft for a 2007 John Deere Gator 850D XUV turns all the time even of It is THE clutch puller kit called for the TM1518 Service Manual for John Deere, made by ServiceGard for John Deere on John Deere's junk with this exact Comet clutch. That move allows the rear of the drive shaft to come free of the spline shaft of the hydro stat. SCITOO CV Axle Drive Shaft Assembly 2011-2017 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom . TY15139/ TY15443 John Deere Sealant Seals transaxle case halves. Deere has redesigned the part and so far the new one has not broken. OEM Price: $689. About 2 months later I was driving my Can Am and friends were using the Gator when again smoke starts pouring from underneath It sounds like the noise is coming from the front drive shaft towards the front end. Shaft U-joints trashed. To start viewing messages, select the forum that But still need help removing front 1/2 shafts on a 2006 HPX. $415. All items are in stock and will come as pictured and described. Think for a moment about whats behind that stub shaft on the end of the crankshaft. At the sum of $600 dollars and a $100 for both front and back joints. This item is in the category “Home & Garden\Yard, Garden & Outdoor Living\Lawn Mowers, Parts & A forum community dedicated to John Deere Gator owners and enthusiasts. They key with any of just wanted to update I took trans out, split it apart and found first that the chain had come apart at the master link so chain was laying in bottom of trans, also the gears on shifter and on the gear assy. Hard to diagnose because of all the metal flooring. Is the clutch pressed on the motor shaft? I took the bolt out and pryed some to no avail. Technican turned service manager on multiple lines of equipment and rental equipment. Now if i knew what the thread was,I could make one. Remove the old belt and install the new one, ensuring it is seated correctly in all pulleys. Really don't want to buy a After the front u joint was clear of the engine shaft, I believe I had to lift up the front u joint and pull the drive shaft towards the engine. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright One place to check is www. install rear coupler on shaft . Passenger side half-shaft outer CV joint broke apart. This g Well I am trying to remove the drive shaft that goes to the. com FREE DELIVERY possible on eligible purchases Show details Hide details . to/3Z9lonYHelp support my Channel by checking Need Help John deere gator cx. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Been having an issue while in 4wd when I get the gator in some heavy snow or even some mud that puts a load on the front wheels so they have to pull they will stop spinning. Remove lower snap-ring from grove & slide down toward lower u-joint. Take the clutch pulley off, remove the reduction cover, loosen the lifter holder but leave the outside bolt in so it just holds it, remove the oil line to the gov. Remove right angle drive and support it to avoid strain on Hello everyone I'm new to the forum but need help !!! I was having an issue with my 2012 xuv 550 gator, I was pulling a large oak limb got it back to my barn and started removing the clutch cover off after removing the bed and left rear wheel boy what a job that was . Loosen clamp bolt (D) on shift arm and slide shift arm off of shaft. COMhttps://www. Jump to Latest 32K views 11 suggest you get all 4 wheels off the ground so that you can spin the wheels to turn the drive shaft. I have a 2002 4x2 gator and want to remove the primary clutch. 1) Trying to remove the axles assembly from the Transmission Axle Housing-or-2) Trying to disassemble the axle shaft assembly itself into the individual CV joints and axle shafts For #1 above the snap ring looks like round wire formed into a partial circle. 7. YOUTUBE. The front 4 wheel drive shaft is missing. i used neapco brand u joints part number 1-0171. of what is available from JD. 825i. The drive train set up on the 6x4 is identical to the military M-gator and M-gator A1. Should there This is the easiest way I have found to grease the dreaded 2320 driveshaft that connects the engine to the transmission. I have cared for and repaired theses machines since new. Muff’s Motorsports LLC specializes in the sale of used ATV and UTV parts. LUFT MEISTAR AM140985 Primary Drive Clutch Compatible with John Deere 4X2 Gators, Diesel Gator, Trail Gator, Worksite Gator, 1200A Bunker and Field Vehicle,AM141005,AM128794 5. I might ad to be cautious when greasing the rear fitting on the front drive shaft. The free listing John Deere Gator Forum > John Deere Gator XUV 2011-20xx > XUV General With that install I pulled the spark plug out of the engine so the drive pulley could turn more freely. Next page. Over 20 years of experience in Small engine repair, Kohler Certified Expert Technician, Self-Employed in my own dealership. For those who haven't done it before,removing a bearing from a pillow block is fairly simple, just turn it sideways and line it up with the notches in the housing and it comes right out. TY6333 Moly High Temperature EP Grease Apply to splines of transaxle input shaft. it doesnt matter if its in 2wd or 4wd it just clunks periodically. It doesn't look like it will be to hard to remove. The new drive shaft bearing made a lot of difference. Remove right angle drive and support it to avoid strain on 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom Drive Shaft fits John Deere Gator XUV 825i Gator XUV 825M Gator XUV 855D Gator XUV 855E Gator XUV 855M Gator Military 4x4 Gator Military 4x4 AUC13584. 7 out of 5 stars. i think i have narrowed it down to the front drive shaft going to the front diff. Aug 17, 2014 / JD 2320 drive shaft repalcement #3 . After 11 miles the noise is back. It fit perfectly and was easy to remove the old and reinstall this one. Remove drive belt. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom In this video I show you how to remove an old drive shaft and install a new one. A forum community dedicated to John Deere tractor owners and enthusiasts. Johnehowe. I put these on a 2007 Deere Gator HPX 4X4. 99 $ 415. Use a three-jaw puller to pull the cam off of the shaft. ToddH1010. Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump For everything from John Deere Gator 855d drive shafts to John Deere Gator 825i drive shaft bearings, Everything John Deere Gator is the ultimate source of all things XUV prop shaft related. Just use a jack to raise the vehicle, then remove the old Shock Absorber and install the new ones. This John Deere XUV835E, XUV835M, XUV835R Gator Utility Vehicle Technical Repair Manual TM145519 is an indispensable resource for proper maintenance and repair of your Gator Utility Vehicle. If the belt gets wet put the transmission in neutral and rev the John Deere Gator Model Specific Discussions. Come join the discussion about towing, PTO’s, reviews This drive belt replacement video follows (basically) the OEM repair manual that came with my 2019 XUV 865R John Deere Gator diesel. jdparts. 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Rear axle removal 620I. There wasn't a serial number cut off point of the new rubber hanger bearing, But what like Larry said sometime after september. Download this PDF for detailed repair instructions, maintenance and troubleshooting information, and to quickly get your Gator back in service. H Rear Gage Wheel Arm for John Deere # AM138220 AM136329 Lawn and Garden Tractor. thanks. 05 John Deere Gator HPX 4×4 Rear Drive Shaft. Regardless of how we have taken care of them the drive shafts prove to be delicate for some of us. There is an additional shipping cost for this product: $10. Do I need a puller or just some special JD part? Thanks for the help. any I just took delivery of my 825i Gator and the front drive shaft is making a nosie under the cup holder. Using a To change the drive belt on your John Deere XUV 825i, first remove the belt guard. 3. You will need to disconnect both ends of the shaft and unbolt both bearings from the frame of the gator and you can pull the drive shaft out. Come join the discussion 2006 HPX 4x4 gator. Come join the discussion about troubleshooting, maintenance, repairs Read John Deere D105 Drive Belt Slipping(3 Quick Ways To Fix) 2. • Lubricate drive line (two locations). no luck. • Check transaxle oil level. Don't try bush fixes like a bearing puller or pry bar because you risk bending the engine's shaft. 1) In order to replace the rubber boots on the drive shaft, I ended up removing the whole drive shaft from the Gator 2) To remove it - first unbolt the couplers at each end of the shaft (which attach the drive shaft to the differentials) If there is a lot of dirt around battery and tray, it makes it easier to remove battery and tray and clean and you can slide the new shaft in better, making sure the front bearing is standing up to install bolts back in. John Deere sells a special service tool for this which is essentially just a splined shaft with a John Deere Gator 4x2 Project Part 1- New Parts and Tear down!Let's take a look at some new parts I ordered for this John Deere gator 4x2, as well as, start s This in theory would eliminate having to remove the clutches. Suggestions appreciated. Joined Aug 16, 2001 Messages 18,386 Location Southern Wisconsin, USA Tractor JD_4x2_Gator, JD_4300, JD_425, JD_455 AWS, added JD_455, How to change out John Deere universal joints. For the 825i gator owners. It's pretty easy and doesn't need a special tool to remove it and install the new one. Built with cogs in its top, the belt provides additional flexibility around small pulleys while the increased surface area results in a cooler running belt for prolonged sorry , more info, isolated vibration to drive train, not mower deck or other , when I push on engine drive shaft I get movement in the u joint where the tranny fan is located, that I believe is my issue. i can shake it and wiggle it and it seems to be the noise im hearing. Helpful Did the annual clean on the skid plates and noticed the cv boot on the drive shaft split. A series of bearings, seals, "O" rings, a connecting rod and they are all pressed together. I bought a new half-shaft on-line, but can not get the old shaft out of the differential. 2305. The CV boots on the 2006 HPX were shot. In my opinion the drive shaft/U joints are a proverbial Achilles heal with the 2210 and 2305. I also found a couple decent rear window options at the following: Lexan Back Panel + LoopClamps ~ John Deere GATOR XUV 550 560 590 UTV (2012-21) | eBay. remove nut for ball joint and separate joint from lower a-arm. soaked with liquid wrench and wheel came off but I did have lots of pressure on the puller, It's located inside the clutch housing where the drive shaft connects. Tags axle removal cv joint rear drive shaft. Anyone else notice all this play when you grease the front shaft? I have 960 miles on it and it did not have any play when I greased it the last I can't seem to find the part number for 855d front output shaft oil seal. It includes specifications such as drive belt width, clutch engagement speeds, secondary clutch spring torque specifications, chain tension for 6x4 models, chain size and length for 6x4 models, and torque specifications for secondary The front u-joint on my 2320 main drive shaft is failing, and needs replaced. The drive clutch, the one attached to the engine is centrifually actuated. On John Deere parts look up it lists the transmission as a whole. Then, release the tension on the belt by adjusting the tensioner. John Deere Gator XUV 855D Diesel Drivetrain & Transmission Parts. The technical manual shows it held in place by a snap ring, however on my axle there is a retaining ring which I cannot remove. MX45791 10. John Deere - Parts Catalog It looks like the shaft is available as an assembly if it is the part in the link above and costs approximately $390. The transmission for the front wheel drive must be removed. I have an xuv590i S4 that just recently had a drive shaft issue. Address issues efficiently with BTW - I found many good Gator add ons like rear windows, snow plow, and wench, at the following There are many good Lionparts Powersports | eBay Stores. they have 2 retaining clips on the inside of each joint total 4. Before getting started watch our quick video which explains the axle change and basic tools required. The service manual says to just pull it out no luck. seems rather common for the front CV to go bad over time. they have a expoded view and all the parts to order I spent just over 200 for what i need, there was I understand that I am to rotate the Governor shaft counter-clockwise as far as possible, but before I tighten the arm to the shaft is the throttle supposed to be full open or full closed? A forum community dedicated to John Deere Gator owners and enthusiasts. John Deere AM141486 Axle Shaft Boot Kit Gator XUV 620i 625i 825i 850D 855D HPX Utility Vehicles. you also have to remove bolts from both pillow blocks one in the rear visible and one in the front you can see the two bolts from underneath but the block is on top of the Axle removal rear john deere gator 620i. Come join the discussion about towing, PTO Search the web for a video how to remove the boot band. For John Deere I am new to this forum. Yes you have to spread the driven clutch ( transmission side) so the belt fits as low to the shaft as possible and then it fits easily over the drive clutch which JEREMY FOUNTAINTHEMOWERMEDIC1MAIL AND BUSINESS INQUIRES THEMOWERMEDIC1@GMAIL. Drive shaft goes from rear diff/transmission up the right side and under the tunnel between the seats to the front differential. 8 Best way to remove the drive shaft from the rear differential to the front differential the easiest way? 717a, 850D Gator, Great Grampa's 1950 8N. the transfer drive shaft needs to be removed easily done has a bolt at both ends one at the rear easily visible and one at the front axle. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! How do I disconnect the drive shaft on a 825i gator. problem is i cant seem to remove it does anyone know how it is supposed to come out. 2017 2016 2015 2014 2013 2012 2011. i R&R'D my driveshaft U joints with non john deere parts. It was a very simple and easy procedure - jacked up the Gator, put jack stands under the frame, took off the tires, removed the nut holding the shaft to the brake rotor, separated the ball joint, turned the steering wheel full right when on left (driver) side, slid shaft out of rotor, and JD_4x2_Gator, JD_4300, JD_425, JD_455 AWS, added JD_455, JD_110, JD_X485(sold) John Deere 2305 (2010) I have a 2010. Thread the puller into the 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom This document provides specifications and information related to the power train and gear system for John Deere Gator utility vehicles. 11. From the top, remove the snap ring on the upper groove and save it. Remove clutch mounting bolt and washers. This wedging is a common Gator problem. bump for answers. If you have to change the alternator. While it’s apart take a look at the splines. FACEBOOK. I decided to remove the differential. When I took it home and first drove it no noise. P. I have a 2014 RSX that has a lot of play in the front drive shaft were it connects to the front diff. The next step for me will be to cut it off with a torch or sawzall. It seems to me the only way to get that off is to remove the front wheels, drain the differential, disconnect the drive shaft and then unbolt the front differential so I can move it forward enough to slide the solenoid up and off the actuator pin. so the transfer case is locked in like it should. That is a bearing for Neapco series L6 drive trains. 0 out of 5 stars 3 1 offer from $14900 $ 149 00 Save yourself $600+ by fixing yourself! We changed out the right front axle on this 2013 825i in under 10 minutes for $200 at home. 5. Remove engine from machine. I had to remove the drive shaft, taking it out from the top, while still being under the tractor. SCITOO CV Axle Drive Shaft Assembly 2011-2017 fits for John Deere Gator X 625i 825i 855D Front Left Right. Large Frame Compact Utility Tractors (LCUT) 3 Series front driveshaft removal The repair manual on the 3320 says to remove the roll pins, slide the couplers toward the center of the drive shaft, and then remove the shaft. Lot more issues with the 825i because of the increased H. John Deere 2320. 6. Parts diagram shows a c clip on the end of the stub shaft that goes in the housing. Reactions: Rodney40. With miles to travel everyday on the ranch, a reliable source of transportation is needed. The John Deere part number is AE793E and is used in the drive shaft of the 300 series and 400 series as well as many other uses where horsepower requirements are low. beenthere Super Star Member. The problem is the last bolt I need to remove hits the plastic clutch housing. Remove set screw (A). Reapply the tension and replace the belt guard. Come join the discussion Filthy Rich shows you how to disassemble and fix a hydraulic pump drive shaft u-joint on a John Deere 2210 tractor! Watch more How To videos: https://www. 8 hours. The$235 price for this window was a John Deere Front Axle Drive Shaft - AUC13584-John Deere Front Axle Drive Shaft Mechanical Front Wheel Drive only Replaces AM142316, AM138106 and AM140 John Deere Zero Turn Mower Parts; John Deere Front Mower Parts; John Deere Gator/Utility Vehicle Parts; John Deere Utility Tractor Parts; John Deere QuikTrak Mower Parts; John Deere Buy SCITOO CV Axle Drive Shaft Assembly 2011-2017 fits for John Deere Gator X 625i 825i 855D Front Left Right: Axles - Amazon. Pull the shaft off of the rack and move it towards the electric fan so that the whole shaft can be dropped out of the column shroud and remove the entire shaft. remove clamps, slid boot free of shaft. are worn out so I got on the tuff torq web site and its the kt35 trans. 3: disassemble the front shaft from the main gator drive shaft I had to replace the drive shaft on the HPX and learned the same lesson. Just removed the steering wheel from my 825i. M58704 7. i changed the front spline zerk fitting to a 90 degree zerk to make it easier to grease. Well I am trying to remove the drive shaft that goes to the. Factory roof, front and rear windshields, silencer, front winch/receiver plate, locking glove box. Building a tool to remove the clutch from the stub shaft on the engine. Mostly from jumping out of gear. to/40MjD1uCopper spray a gaskethttps://amzn. Of the two clutches in the Gator's drive system it's the only one that is controlled by rpm. Come join the discussion about I need to replace the outer CV boot on on my 620i Gator. Does it just pull out like most other ATV Axles? Do you have to remove the right side of case to get the axle out? you do not have to remove the transaxle to service this seal. It's never fun when a piece of equipment breaks down. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Shop for the best CV, Driveshaft & Axle for your 2006 John Deere Gator HPX 4x4, and you can place your order online and pick up for free at your local O'Reilly Auto Parts. A forum community dedicated to John Deere Gator owners and enthusiasts. AM133973 Drive Shaft Lock Rebuild for John Deere 2210 4310 4010 4110 4115 4210. Car Specialist. Maybe my local john deere dealer will loan me one. its a CV based shaft due to the angles in the shaft. I started watching the front drive shaft and its spinning where it goes into the front diff. HPX High Performance Extreme Drive Belt by Dayco®. Remove drive belt guard and drive belt. Took the front shaft off, but not sure if I need to take rear boot off to take that apart and then remove two bolts for center bearing and remove the whole thing through the back. When pulling a heavy load or going real slow use low range. You have to move the snapping forward ( front end of drive shaft by flywheel) Drive out the two roll pins with a punch. Both end are yokes. I'm hoping for the best case scenario on the drive shaft. ASAP Item No. TY22034 John Deere SuperLube Apply to rollers and cam weigh pivots of primary clutch. Lastly the dealer I called told me that sometimes the dog ears on the drive shaft become out of round and ultimately the shaft itself needs to be replaced if this happens. both joints Show/hide shortcuts, shift, alt, z. Fo This is mainly for all the 825 guys complaining about the engine rpm's when driving around at moderate to slow speeds. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! How do I remove the transaxle driven (secondary) clutch on my 1998 JD Gator 4x2. Just have to work the stub back and forth with pry bars gently and c clip should compress and axle come out. 00. Everything John Deere Gator 2544 American Drive Appleton, WI 54914 (920) 644-5280 (TEXT OUR TEAM) (920) 268-4355 Mon-Fri 8:00AM - 6:00PM CST Customer: i have a JD Gator 2006 hpx 4x4 replaceing driveshaft c/v boot (not the axle shaft) how does the c/v joint come off the shaft Mechanic's Assistant: What is the complete model and serial number of your machine? Customer: i dont have that infor with me Mechanic's Assistant: Are you fixing this yourself? What have you tried so far? Customer: yes i am doing this myself i have https://everythingatvutvreviews. Taking the rear axle out of a Gator XUV is a project any shade tree mechanic can do at home. 99. , drop the plate that holds the oil pump drive shaft in place, loosen the gov linkage from the shaft out of the gov and turn it so that the flapper inside the gov. I need to know if the drive shaft for a 2007 John Deere Gator 850D XUV turns all the time even of the 4x4 is turned off. A Caution: Avoid Injury! Hold cam securely to prevent sudden spring release Note: Cam is press fit on shaft. Thank you for your support, I just removed the drive shaft from my hpxd gator and it only took 1. See “Engine Removal and Installation” on page 49. Choose items to buy together. 7,437 i have a 2013 gator xuv 550 all wheel drive. . This is not my primary machine so it dosnt get much use. 140907. We work 3 gators on the farm. Another option would be to remove the axle shaft from the drive mechanism with the rim still attached and use a hydraulic press to press the shaft out of the wheel. There are intricate details missing from your simple directions, The front bumper must be removed to get access to the bolt that holds the drive shaft to About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright It just goes in the removal notch of the housing. To start viewing messages, select the forum that you want to visit from the selection below. I might have to remove the front axles from the differential in order to get the differential to move? New Parts In Stock. 2 on each swivel. What you might do is get the part number and call different dealers for price. After removing 8 or 10 screws and loosening the throttle bolt, I am able to seperate the top and botton dash components enough that I can move the lower panel out of the way and expose/remove the service hatch on the right hand side. the driveshaft place charged me 36 dollars. MX34159 7. I have worked on literally hundreds of them while employed at a Deere dealer outside of Ft Bragg NC. The brake disc (rotor) spins with the drive shaft and you want to make sure that when the park brake is released the disc can spin Removing the rear axle on a John Deere Gator 825i, 620i, 855D and other Gator models. 2: disconnect the front shaft from the transmission (tedious and you need the correct size tool). 4. I must remove a plate and axel together then pull a clip off to replace the axle. No parts break down. Taking it apart I found that the torn boot had got into the caged bearing (caged roller, seems to have different names). After you get the wheel, brake and suspension unhooked make sure the joint and it's grease are clean. Parking Brake Cable: It's pretty obvious when it breaks. John deere xuv 825i gator utility vehicle service repair manual (tm107119) - Download as a PDF or view online for free. install bolts. Transmission trouble Clean Battery Terminals: Corroded terminals can disrupt the electrical connection. Prices can also be found if you register. I was trying to replace the buttons on it but no luck in getting the clutch off after removing the one bolt in the center of the clutch wheel and this thing will not move. Thanks Fits John Deere: XUV625i Gator Utility Vehicle, XUV825i Gator Utility Vehicle, XUV825E Gator Utility Vehicle, XUV825M Gator Utility Vehicle RAParts AUC13584 One New Shaft, Drive Fits John Deere Makes and Models. COM/THEMOWERMED 6. This was likely caused my grinding the gears and caused failure of the shaft and gears. My dealer is telling me that is normal and john deere does not have a spec. they were pretty easy to press out and in. Just John Deere 2012 Gator 825i (new engine at 1700 hours) Power Steering-Sport Exhaust- Deluxe Cab-Heater- Work Lights On Top Front And Rear- Hella HID Driving Lights-Warn ProVantage 4500 synthetic winch-Electric Dump- Gillmore Seat Covers, Jensen HD Stereo with Sirius-XM Satellite Radio, Cargo Bed Panels, Spare Tire Mount, Windshield Washer, Venom Make sure that the clutch cover intake is clean. Qty. b. 8. Replacement of the CV shaft and lubrication did not completely solve the problem. Browse by Year. Discover common John Deere Gator 835m problems, solutions, and expert tips. Was removed from a running 2005 John Deere Gator HPX 4×4. you John Deere Drive Shaft Boot Kit - AM135634-John Deere Drive Shaft Boot Kit Fits models: HPX Gator after serial number 040,001 I show what is required to remove a Clutch off of a 2006 John Deere Gator 4x2 TX. Ready to go to work with years of life left. You may have to register before you can post: click the register link above to proceed. But can not pop the shafts out of the 1: disconnect the drive shaft from the rear axle. This cart was kept inside. 05-05-2012, 01:43 PM John Deere Tractors. Never hold the gator on a hill with the gas pedal. A quick jerk of the axle is usually all that is needed to remove. There has been issues with the driveshafts on earlier 620i and 850d models, Mostly alignment problems and lack of grease. Keeping a constant speed helps. It is just a belt Every 50 Hours or Annually • Check brake fluid level. It is straight forward as I show you the techniques how to easily remove and For instance, if the gator is in neutral will this lock the drive or will it still be able to freewheel? Any help would be appreciated. Our John Deere Gator broke while I was out doing chores and now we need to see if we can get it back in Came from a golf course that closed down in 2010. If the fitting is over greased grease can be drawn into the alternator causing problems. Ken . c. Jump to Latest A forum community dedicated to John Deere Gator owners and enthusiasts. Bob Smits Boot was torn just like in the pic and grease splashing out burning on the exhaust pipe. Bought my axle from eBa When installing new belt throughly clean both clutch’s with hot soapy water and or non chlorinated brake cleaner use nylon brush to clean properly, followed by compressed air. B. Curtis B. Use JDG1641 Clutch Removal Tool (B). Remove plastic plug from left side of clutch cover. You can drop the driveshaft from underneath. The John Deere dealer here are not always the cheapest to use. ---Only use 4WD when it is truly necessary and when the wheels can slip. Clean drive clutch - I looked at the tech ref manual and nothing unique on how to clean it. Give it some persuasion with a ball pin at the rear of the shaft so it slides forward and clean everything and apply a little grease for reassembly. bgsengineclinic. Our focus on products and customer services is 2nd to none. B, Can I just take the outter knuckle off ? All I really needed to do was pop a new rubber boot on the outter left. 99. So I bought 2 new half shafts for it. align on front cover you removed and slide on front coupler. Try not to use a carpenter's hammer but one with sufficient heft John Deere TS Gator. Parking Brake. Remove five bolts (G) securing right angle drive to transmission. From your front diff follow the drive shaft straight back and there will be a plate you can remove to access the other bearing (all from under the vehicle). I took it back to my dealer and they replaced the drive shaft with a new bearing. Remove the two cap screws (E) securing the shift cable bracket to the transaxle. This doesn’t require much more than a rag, a flathead screwdriver and a small hammer. A 1996 6x4, a 2006 HPX and a new 2019 xuv 835 R. Forum member MbDiagman has a good history of tuning those clutches to make them work reliably. This how to change axle video on the John Deere Gator will show If you ever want to fix the cause the primary/drive clutch will have to be removed. You will not need this shaft any more. Clean them with a wire brush to ensure a secure connection. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Hopefully someone can help point me in the right direction. Removing the drain plug showed the front differential was dry. Please let me know if anyone has a fix. Save Share Reply Quote Like. This isn't rocket science. Come join the discussion about XUV General Discussion John Deere Gator 2011 - ??? How to Remove the Front DriveLine on a 2014 John Deere Gator 825i 4x4; If this is your first visit, be sure to check out the FAQ by clicking the link above. I have the axle shaft out but cannot get the inner CV joint separated from the axle shaft. John Deere says it will take 2 and a half hours to replace the CV joint on a two year old gator 4X4, Any ideas if this is close to true? Also any guidance or things to watch out for? using a heavy ball peen hammer, strike the top of the cup to remove it from the axle shaft. Come join the discussion about troubleshooting, maintenance, repairs, modifications, classifieds, and more! Follow this safety video to get the most out of your John Deer Gator Vehicle. Good chance it might fit. Mower deck is off, talking now about floor board and fenders, seems like I got a bit of work ahead of me, any DIY 's or step by steps out there MOTIVE X OIL FILTER WRENCHhttps://amzn. • Inspect driveline CV boots for tears or punctures. #comedy #johndeere Chapters:0:00 Intro0:59 Pre-start Checks3:24 Post-start Safe Cannot Remove Primary Clutch on 4x2 Gator. inside is all the way against the side of the case, remove the The item “Universal Drive Shaft for John Deere XUV620i Gas / XUV850D Diesel Gator AM140524″ is in sale since Monday, November 30, 2020. ehoatuc djxtovx zjy rucxnh fmy ogzwu kojqeuom rjhx rktp zukr